KJG Series Hollow Blade Dryer
Detailed description
Our company by absorbing foreign advanced technology, based on to improve and optimize the design of the wedge-shaped hollow paddle dryer can treat paste, granular, powder, paste material through indirect heating or cooling , to achieve drying, cooling, heating, sterilization, reaction, low temperature calcination and other unit operations. Wedge-shaped mixing device in a special heat transfer blade, has a high heat transfer efficiency and heat transfer surface self-cleaning function. Description: Densely lined with wedge-shaped hollow shaft hollow blades, heat medium through the hollow axial flow through blades. Unit effective volume of a very large area of heat transfer, heat medium temperature from -40 ℃ to 320 ℃, can be water vapor, may also be liquid-type: such as water, oil and so on. Indirect conduction heating, the air does not carry away the heat, the heat are used to heat materials. Only through the device body heat loss to the environment, heat insulation layer. Wedge-shaped blades with self-cleaning heat transfer surfaces. Wedge-shaped surface material particles and scrubbing effect relative movement, to wash away the wedge surface material attachments, so in operation have maintained a clean heat transfer surfaces. Blade dryer for the W-type shell, the shell of the general arrangements for 2-4 hollow stirring shaft. Shell with a sealed cover with the cover to prevent dust leakage and collection of materials, solvent vapor materials. Set out and exit pull a block, to ensure a high degree of material level, so that heat transfer surface is covered with fully materials. Heat medium through the rotary joint, passing through the shell jacket and the hollow stirring shaft, hollow shaft stirring according to the type of thermal media have different internal structures to ensure the best heat transfer.
● Operation stability: As the wedge-shaped blades of special compression - expansion of stirring, so that material particles sufficient surface contact with the heat transfer in the axial zone, the material temperature, humidity, mixed density gradient is very small, thus ensuring the process stability.
Application: Blade dryer has been successfully used in food, chemical, petrochemical, dye, industrial sludge and other fields. Heating, cooling, mixing features make it to complete the following unit operations: calcination (low temperature), cooling, drying (solvent recovery), heating (melting), response and sterilization. Mixing blades at the same time the heat transfer surface, the effective volume per unit area of heat transfer increases, reducing the processing time. Heat transfer surfaces in wedge-shaped blades with selfcleaning function. Compression - Expansion mixing features make the material mixed uniformly. Material along the axis into a 'plug flow' movement, in the axial zone, the material temperature, humidity, mixing a very small degree of gradient. ● Conducting oil to do with the heat medium, blade dryer to complete the work of low-temperature calcination. Such as: calcium sulfate dehydrate (Ca2SO4 · 2H2O) calcined into calcium sulfate hemihydrate (Ca2SO4 · 1/2H2O). Sodium bicarbonate (NaHCO3) into calcined soda (Na2CO3) and so on. ● Pass into the cooling medium, such as water, salt, etc. can be used to cooling. Such as: use of soda ash industry in blade-type cooler base machine to replace the old aircooled cooler base machine, saving energy and exhaust gas processing equipment, lower operating costs, but also for titanium, nickel alloy powder and all kinds of powder granular materials cooling. On a single machine where the material can be cooled from 1000 ℃ to less than 40 ℃. ● Dry, the main function of equipment, do not use hot air to solvent recovery, energy consumption, environmental control is easy to deal with the ideal state. On the need to recover solvents, heat-sensitive materials, particularly flammable adapt easily oxidized. Has been widely used in fine chemical, petrochemical, dye industry. ● Axial range, temperature, humidity, mixing degree of uniformity, so equipment can be used to heating or melting, or some solid material response. In the compound and modified starch industries have been successfully used. Blade dryer can be used to carry out sterilization of food and flour. Unit effective volume with a large heating area, will heat the material to sterilization temperature, to avoid prolonged heating change the quality of materials. Adaptation of materials Petrochemical Industry: polyolefin powder, polycarbonate resin, high and low density polyethylene, linear low density polyethylene, polyacetal particles, nylon 6, nylon 66, nylon 12, cellulose acetate, polyphenylene sulfide, propylene base resin, engineering plastics, polyvinyl chloride, polyvinyl alcohol, polystyrene, polypropylene, polyester, polyoxymethylene, styrene ~ Acrylonitrile, ethylene propylene copolymer ~. Environmental protection industry: PTA sludge, electroplating sludge into the water, boiler ash, pharmaceutical waste, sugar residue, glutamate factory waste, coal ash. Feed Industry: soy sauce residue, bone-based feed, grains, food Scraps, apple, orange peel, soybean meal, chicken feed, fish meal, feed additives, bio-sludge Food industry: starch, cocoa beans, corn kernels, salt, modified starch, pharmaceuticals. Chemical industry: soda ash, NPK fertilizer, kaolin, bentonite, white carbon black, carbon black, phosphorus gypsum, oxidation of sodium fluoride, calcium nitrate, magnesium carbonate, sodium cyanide, aluminum hydroxide, barium sulfate, sulfuric acid , calcium carbonate, dyes, molecular sieve, saponin.
Technical parameters:
Data Sheets
|
||||||||
Model
|
KJG-2.7
|
KJG-9
|
KJG-13
|
KJG-18
|
KJG-24
|
KJG-29
|
KJG-36
|
KJG-41
|
Heat transfer aream2
|
2.7
|
9
|
13
|
18
|
24
|
29
|
36
|
41
|
Effective volumem3
|
0.06
|
0.32
|
0.59
|
1.09
|
1.53
|
1.85
|
2.42
|
2.8
|
Speed ranger.p.m
|
15-30
|
10-25
|
10-25
|
10-20
|
10-20
|
10-20
|
10-20
|
10-20
|
Powerkw
|
2.2
|
4.0
|
5.5
|
7.5
|
11
|
11
|
15
|
15
|
Control body widthA mm
|
306
|
584
|
762
|
940
|
1118
|
1118
|
1296
|
1296
|
The total widthB mm
|
736
|
841
|
1066
|
1320
|
1474
|
1474
|
1676
|
1676
|
Device lengthC mm
|
1956
|
2820
|
3048
|
3328
|
3454
|
4114
|
4115
|
4724
|
LengthD mm
|
2972
|
4876
|
5486
|
5918
|
6147
|
6808
|
6960
|
7570
|
Access to materials fromE mm
|
1752
|
2540
|
2768
|
3048
|
3150
|
3810
|
3810
|
4420
|
Center heightF mm
|
380
|
380
|
534
|
610
|
762
|
762
|
915
|
915
|
Total heightG mm
|
762
|
838
|
1092
|
1270
|
1524
|
1524
|
1778
|
1778
|
Inlet portN吋
|
(2)3/4
|
(2)3/4
|
(2) 1
|
(2) 1
|
(2) 1
|
(2) 1
|
(2) 1
|
(2) 1
|
WaterO吋
|
(2)3/4
|
(2)3/4
|
(2) 1
|
(2) 1
|
(2) 1
|
(2) 1
|
(2) 1
|
(2) 1
|
Data Sheets
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Model
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KJG-48
|
KJG-52
|
KJG-62
|
KJG-68
|
KJG-73
|
KJG-81
|
KJG-87
|
KJG-95
|
KJG-110
|
Heat transfer aream2
|
48
|
52
|
62
|
68
|
73
|
81
|
87
|
95
|
110
|
Effective volumem3
|
3.54
|
3.96
|
4.79
|
5.21
|
5.78
|
6.43
|
7.39
|
8.07
|
9.46
|
Speed ranger.p.m
|
10-20
|
10-20
|
10-20
|
10-20
|
5-15
|
5-15
|
5-15
|
5-15
|
5-10
|
Powerw
|
30
|
30
|
45
|
45
|
55
|
55
|
75
|
75
|
95
|
Control body widthA mm
|
1474
|
1474
|
1651
|
1652
|
1828
|
1828
|
2032
|
2032
|
2210
|
The total widthB mm
|
1854
|
1854
|
2134
|
2134
|
2286
|
2286
|
2438
|
2438
|
2668
|
Device lengthC mm
|
4724
|
5258
|
5410
|
5842
|
5461
|
6020
|
5537
|
6124
|
6122
|
LengthD mm
|
7772
|
8306
|
8865
|
9296
|
9119
|
9678
|
9119
|
9704
|
9880
|
Access to materials fromE mm
|
4420
|
4954
|
4953
|
5384
|
5004
|
5562
|
5080
|
5664
|
5664
|
Center heightF mm
|
1066
|
1066
|
1220
|
1220
|
1220
|
1220
|
1220
|
1220
|
1220
|
Total heightG mm
|
2032
|
2032
|
2362
|
2362
|
2464
|
2464
|
2566
|
2566
|
2668
|
Inlet portN吋
|
(2)11/2
|
(2)11/2
|
(2)11/2
|
(2)11/2
|
(2)11/2
|
(2)11/2
|
(2)2
|
(2)2
|
(2)2
|
The steam port0吋
|
(2)11/2
|
(2)11/2
|
(2)11/2
|
(2)11/2
|
(2)11/2
|
(2)11/2
|
(2)2
|
(2)2
|
(2)2
|
注:部分参数设计时视不同物料有所调整,以设计为准。